As a kind of CNC machine tool, the inclined bed CNC lathe has become the ideal equipment for processing complex parts, the main structure includes the bed, headstock, tool rest, tail seat, guide rail, lead screw and other components. Compared with the traditional flat bed CNC lathe, the inclined bed CNC lathe is characterized by the inclined bed structure, which makes the Angle between the spindle and the workpiece larger, thereby improving the rigidity and stability in the machining process.
First, design principle
1. Inclined bed design: The bed is inclined structure, which makes the Angle between the spindle and the workpiece larger, thus improving the rigidity and stability during the processing. At the same time, the inclined bed design is also conducive to reducing the floor area of the machine tool and improving the space utilization rate.
2. Headstock design: Headstock is one of the key components, and its performance directly affects the machining accuracy and stability of the machine tool. High precision bearing support is used inside the headstock to ensure stable operation of the spindle when rotating at high speed. In addition, the headstock also has an automatic shift function, which can automatically adjust the spindle speed according to the processing needs.
3. Tool holder design: Tool holder is an important part for installing tools. The tool holder is driven by a high-precision ball screw to ensure accurate tool movement in the X - and z-axis directions. At the same time, the tool holder also has an automatic tool change function, which can realize rapid tool change and improve processing efficiency.
4. Guide rail and lead screw design: Guide rail and lead screw are key components to achieve accurate tool movement. The guide rail adopts high precision linear rolling guide rail, which has high rigidity and wear resistance. The lead screw uses a high-precision ball screw to ensure accurate tool movement in the X - and z-axis directions.
2. Manufacturing process
The manufacturing process mainly includes casting, forging, machining, assembly and other links. The casting and forging process is mainly responsible for the production of the basic parts of the machine tool, such as the bed, the headstock, etc. The machining process is responsible for precision machining of the basic components to meet the performance requirements of the machine tool. The assembly process assembles the components into a complete CNC lathe with a slanted bed.